
Originally Posted by
Simon Barden
Ahhhgh!
Have you any idea where the 4mm error crept in? Is the file measuring from the previous slot position, and so compounding any positioning errors inherent in the cutter? If so, can each slot be referenced back to the nut instead?
And is it worth in the future marking the slot positions in pencil first and doing a very shallow run with the cutting bit so you have a quick visual guide as to whether the slots are going in the right position? It could save a lot of wasted time (and wood) if it's obvious there is still a problem next time.