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Thread: FrankeWashie's EXA 1 customised kit

  1. #1
    GAStronomist FrankenWashie's Avatar
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    FrankenWashie's EXA 1 customised kit

    Hi all,

    this is a first build, I got the kit and it all looked schmick. there were a couple of changes that I'd decided I wanted to make though.

    1. I didn't like the "Bolt on" look to the neck/neck pocket.
    2. I wanted to add EMG actives to the thing so I would need to rout a battery location.
    3. I had some Gotoh gear laying around and I thought i'd use that instead of getting Hardware with it.

    so 1 & 2 were not insurmountable with planning, in retrospect on 3, I quickly discovered that the tailpiece, bridge and Machine head drillings were slightly larger than the required holes for the Gotoh Tailpiece, bridge and machine heads I had. No biggie, another order off to Adam and that problem solved (I also now have some spare gear for a scratch build!)

    So I began to size up what would be required to do what I envisaged.

    The solution to 1 (from my viewpoint) was to level the wonky neck heel, laminate some additional material and reshape it to leave the back of the neck heel flush with the rear of the body.



    Just because I like to make life hard for myself, I also elected to reshape the neck end into a traditional Gibson style tenon and fill and re-rout the neck pocket to suit it. In order to do that, i would need to strip the fretboard, I consulted the Oracles (Adam & DB) who wished me luck but foretold of woe to come.


    So I set to it, attacking the fretboard with a steam iron and some improvised tooling, i was not gentle but was comforted to find that the fretboard came away grudgingly but in accordance with the wisdom gleaned from Youtube and other sources. I managed to separate it without destroying either neck or fretboard. I then started measuring, and marking and measuring some more

    So far progress to date is:

    Battery Box rout and cable run completed
    Neck pocket filled
    Fretboard stripped (Undamaged)
    Neck Lamination and rough reshape done

    And all of this without even starting on the sanding!

    Thoughts and opinions welcomed. Updates to follow.
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    Last edited by FrankenWashie; 14-09-2016 at 10:55 PM.

  2. #2
    GAStronomist FrankenWashie's Avatar
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    Here's a few pics from the reshaping of the tenon, it did not all go exactly according to plan.Click image for larger version. 

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    Not having a band saw of a table saw to rough things out, it was all a case of Measure, measure, measure, Mark, erase, mark and after much agonising, cut. (Then panic, then cut some more then swear then finish the cut, swear again and then realise it isn't as bad as you think)
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    So I got a rough shape and then proceeded to sand back, clean up, scrape and chisel down to my measured profile, so I ended up here.

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    there is still a bit of tidying up to do around the shoulders of the tenon to get a suitable fit, but i'm happy with where it is.

    The next step is going to be measuring out the final tenon shape to make a routing template for the reshaped pocket.

  3. #3
    GAStronomist wokkaboy's Avatar
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    wow love the mods Franken, pretty ballsy mods for a first build but looks like it will all fit together.
    You must have a fair bit of woodworking skills to tackle these mods. Look forward to seeing the next stage
    Current Builds and status
    scratch end grain pine tele - first clear coat on !
    JBA-4 - assembled - final tweaks
    Telemonster double scale tele - finish tobacco burst on body and sand neck

    Completed builds
    scratch oak.rose gum Jazzmaster - assembled needs setup
    MK-2 Mosrite - assembled - play in
    Ash tele with Baritone neck - neck pup wiring tweaks and play in

  4. Liked by: FrankenWashie

  5. #4
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    Nice skills, well done

  6. Liked by: FrankenWashie

  7. #5
    GAStronomist FrankenWashie's Avatar
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    Quote Originally Posted by wokkaboy View Post
    wow love the mods Franken, pretty ballsy mods for a first build but looks like it will all fit together.
    You must have a fair bit of woodworking skills to tackle these mods. Look forward to seeing the next stage
    Cheers Wokka, I've had a bit of practice pulling apart older electric guitars and doing some re-work, but nothing to this extent. It is certainly pushing the skills (and the tools). Hopefully have the whole thing dry fit by early next week.

    Then I can start SANDING!!

  8. #6
    GAStronomist FrankenWashie's Avatar
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    Thanks Tony, did I read on another thread the you wind your own pickups? That has to be painstaking!

  9. #7
    GAStronomist wokkaboy's Avatar
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    sounds like a plan Franken. Best do the sanding with a few beers makes the job a bit less mundane hahha
    EDIT yes TonyW winds his own pickups, there are pickup winding machines to do all the hard work !
    Current Builds and status
    scratch end grain pine tele - first clear coat on !
    JBA-4 - assembled - final tweaks
    Telemonster double scale tele - finish tobacco burst on body and sand neck

    Completed builds
    scratch oak.rose gum Jazzmaster - assembled needs setup
    MK-2 Mosrite - assembled - play in
    Ash tele with Baritone neck - neck pup wiring tweaks and play in

  10. #8
    GAStronomist stan's Avatar
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    A great start, some very nice work on the neck

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    Yes mate i do my own sometimes and for friends, i try to cut out the voodoo and BS associated with pickups, i love winding great pickups with out all the poo ha..

  12. #10
    GAStronomist FrankenWashie's Avatar
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    Quote Originally Posted by tonyw View Post
    Yes mate i do my own sometimes and for friends, i try to cut out the voodoo and BS associated with pickups, i love winding great pickups with out all the poo ha..
    I've seen a few little YT vids on it, and i remember one of my mates from high school went and pulled apart a Samick pickup and rewound it. Seems like painstaking work. I imagine a PUP with all the Poo would sound a tad 'muddy'

    Edit: apparently really painstaking work, mental note to self, drink while sanding, not while posting.
    Last edited by FrankenWashie; 28-01-2016 at 05:08 PM.

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