So I've finally sorted the top of the headstock and fixed the truss rod channel problem at the same time.
I ended up getting a thin piece of maple veneer to cover the whole area and then sandwiched it with some foam packing material between the clamps to force it to follow the shape of the headstock.
It worked pretty well, although there was a small split in the veneer, which I filled with TimberMate.
Before
After
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Now for the sanding and finishing part ...







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