Quote Originally Posted by Shimmix View Post
Thank you Simon. Much appreciated.
One more question this time regarding the pick guard - I want to replace the stock white pickguard with a black one - I ordered a 3 ply blank - what is the best way to cut it into shape? (Jigsaw,hacksaw)?

Thanks
HI Shimmix,

you can cut the pickguard material with a fine bladed saw, but it is far easier to use a coping saw as it is far more maneuverable. You can cut it roughly to your required shape with a hacksaw and then tidy up the detail work with sandpaper/files.
the other thing you can do is to make an MDF template, and then use a small trim router to cut to shape. you can get a 45 degree trimming bit with a guide bearing which will also allow you to bevel the edge.

FOrum member Pablo pepper also custom cuts these for people and he may be able to help if you are not sure how to go about doing it yourself.

Cheers and good luck with your build!