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  1. #1
    GAStronomist FrankenWashie's Avatar
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    Quote Originally Posted by Shimmix View Post
    Thank you Simon. Much appreciated.
    One more question this time regarding the pick guard - I want to replace the stock white pickguard with a black one - I ordered a 3 ply blank - what is the best way to cut it into shape? (Jigsaw,hacksaw)?

    Thanks
    HI Shimmix,

    you can cut the pickguard material with a fine bladed saw, but it is far easier to use a coping saw as it is far more maneuverable. You can cut it roughly to your required shape with a hacksaw and then tidy up the detail work with sandpaper/files.
    the other thing you can do is to make an MDF template, and then use a small trim router to cut to shape. you can get a 45 degree trimming bit with a guide bearing which will also allow you to bevel the edge.

    FOrum member Pablo pepper also custom cuts these for people and he may be able to help if you are not sure how to go about doing it yourself.

    Cheers and good luck with your build!
    FrankenLab
    Hand crafting guitars, because Death Rays are expensive.


  2. #2
    Quote Originally Posted by FrankenWashie View Post
    HI Shimmix,

    you can cut the pickguard material with a fine bladed saw, but it is far easier to use a coping saw as it is far more maneuverable. You can cut it roughly to your required shape with a hacksaw and then tidy up the detail work with sandpaper/files.
    the other thing you can do is to make an MDF template, and then use a small trim router to cut to shape. you can get a 45 degree trimming bit with a guide bearing which will also allow you to bevel the edge.

    FOrum member Pablo pepper also custom cuts these for people and he may be able to help if you are not sure how to go about doing it yourself.

    Cheers and good luck with your build!
    Thanks FrankenWashie!
    That's helpful. Since I currently don't have a router (was stolen when my shed was ransacked), I will try the hacksaw and sanding paper/files method.

  3. #3
    Quote Originally Posted by Shimmix View Post
    Since I currently don't have a router (was stolen when my shed was ransacked), I will try the hacksaw and sanding paper/files method.
    Man, that sucks. Did you lose much stuff? For what it's worth, the hacksaw/sanding process isn't very difficult or even particularly tedious, so you're not losing out particularly by not having access to a router.
    #001 (LP-1S) [finished - co-runner up Nov 2018 GOTM]
    #002 (WL-1)
    #003 (MPL Megacaster - semi scratch build) [finished]
    #004 (ST-1 JR - Arachnoid Superhero build) [finished]
    #005 (LP jr)
    #006 (TL-1A)

    Junk shop acoustic refurbs (various)
    'The TGS Special'

  4. #4
    GAStronomist FrankenWashie's Avatar
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    Quote Originally Posted by Shimmix View Post
    Thanks FrankenWashie!
    That's helpful. Since I currently don't have a router (was stolen when my shed was ransacked), I will try the hacksaw and sanding paper/files method.
    You're very welcome; Dirty rotten light fingered mongrels, hope they get their karma payback.
    FrankenLab
    Hand crafting guitars, because Death Rays are expensive.


  5. #5
    Quote Originally Posted by FrankenWashie View Post
    You're very welcome; Dirty rotten light fingered mongrels, hope they get their karma payback.
    Thanks, I hope so too
    I found an amazing store I didn't know existed, that sells Shellac and pigments of all sorts... I was like a kid in a candy store..
    anyway - will continue my work tomorrow on the body - re sanding the primer coat untill smooth and applying the shellac.

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