You can never have too many clamps...SERIOUSLY...you can never have too many clamps!
So today was glue the maple top to the freshly planed and contoured body day...I'd set the neck and let it be overnight, so the first thing I had to do was cut out the shape and the pocket for the neck.I figured out where my center line was through the center of the neck so I could properly align the seam on the maple cap and drew an outline of the body with a pencil and cut that out. Then, using the center line as a guide, I calculated the cut-out needed to fit around the bottom of the neck. I cut it a shade small and the sanded by hand to get the fit I wanted:
Note to self...when cutting the body shape out of the $120.00 piece of maple, take your time and give yourself plenty to work with.
I test-fitted it about 100 times and took my time sanding, which was good because it turned out that I didn't give myself much margin for error (in other words, hardly more than none) as I should have when I cut out the cap and I ended up just BARELY covering the whole body. Dumb, rookie mistake, but I got lucky and was able to make slight adjustments to the cut out for the neck to make it work...by a hair or two.
So, to do the forearm contour bend, I tried the kerf-cut trick I found on YouTube. My cuts aren't as nice as the ones that guy did (I'm a router newbie)...
...but it did work (and no one will ever see my squiggle-cuts anyway...next time I'll use a guide) This is actually a pretty slick way to do it, barely even requiring router skills...mucho pleased.
And then the moment of truth...glue time:
Now...I'm sure everyone knows this, but when you do this, there's no such thing as too many clamps. I had ten clamps and a half-dozen 2-inch spring clams (pretty worthless, but I left them on for comic effect), and I wish I'd had about four more clamps. Everything looks pretty tight, but I'm expecting a gap or two because after planing and sanding the body, I don't think it ended up 100% flat (as close as I could get...I mean...I checked with a straight edge and it looked good to me):
Yup...that's a pretty redneck clamp-up job (note the OSB), but I think it just might work...or explode in a cloud of maple splinters when I relieve the pressure. Either way will be pretty exciting when I take off the clamps tomorrow