Quote Originally Posted by robin View Post
Hey Gav, just a follow up on the how's, where's and why's of fret slots. (From an absolute rank amateur)

This is the mitre thingie, and the Dovetail pull saw that I will be using
Click image for larger version. 

Name:	002 (4).JPG 
Views:	289 
Size:	198.6 KB 
ID:	17672

a different angle of the thingie
Click image for larger version. 

Name:	003 (4).JPG 
Views:	293 
Size:	203.5 KB 
ID:	17673

The saw fits behind the front plate, like so.
Click image for larger version. 

Name:	004 (5).JPG 
Views:	318 
Size:	198.4 KB 
ID:	17674

It was originally designed to take a saw blade about twice the thickness of the Dovetail, so accuracy will be a bit problematic.

This is the trial I did on the off-cut of the fretboard. Because accuracy is so important I used a very sharp pencil to mark the slot line, but my tired old eyes had trouble seeing it when I positioned the mitre above it. I found the best solution was to use a Stanley knife to score the wood, which made it much easier to see. On the left is a trial cut, next to it is the Stanley knife score line. The fret was hammered home and seems to be quite secure. If there are problems I guess I can always glue them in.
Click image for larger version. 

Name:	001 (5).JPG 
Views:	291 
Size:	150.5 KB 
ID:	17675

As I said earlier, I will cut the slots into the fretboard while it is still square to make sure they are true 90 degrees to the FB, I will then shape it to the taper of the neck.

Accurately measuring the fret positions will be paramount and will be done and checked, and then checked several more times. According to Mr Google the key is to measure fret positions from the nut so if a mistake is made with one fret it is not compounded as you move along the neck. I will then double check my measurements by measuring the distance between each fret as against measuring from the nut. I think I'm getting paranoid.

I hope to get the slots cut this weekend, I'll let you know how it is goes.

Cheers
rob
I favoured using a marking knife for clarity's sakehttp://https://www.carbatec.com.au/w...ble-edge-pfeil

I found it also made it easier to use a thicker straight edge and maintain squareness.
With the varying grain in the rose wood that I had used on my test board I found it difficult to gauge cut depth, but that comes from experience and care I'd guess.