-
Almost there...
http://i23.photobucket.com/albums/b3...ps4ikaazvm.png
I always stay clear of the line, at least 5mm away, because you don't know if the blade will wander underneath. You can always remove wood but not add wood back.
Then I made sure the surfaces were flat before gluing. I stuck 4 pieces of 60 grit sandpaper to large piece of mdf as a huge sanding block. Got to make do without expensive tools!
http://i23.photobucket.com/albums/b3...psqjvtudtl.png
Spam as much glues as you can! The glue gets soaked in real fast and if you don't work quickly it can solidify and you'll be in trouble. Looking back, I wish I had put more glue!
http://i23.photobucket.com/albums/b3...ps8pzksjhq.png
-
Because I don't have a huge number of clamps (only have 4 F clamps, 2 G clamps, 2 quick clamps and 1 spring clamp), and because clamp collection occurs throughout the years, I decided to use my bench vise as a huge clamp. I figured out that the middle section of the body will get the least amount of pressure so the bench vise will be useful too.
Looking back, I should've put some screws in the pickup/trem/neck pocket cavities to align the top and the body, because the glue acted as a lubricant and it was hard to position the top in the centre line. My centre line was just 1mm off, but it wasn't that bad because I had a perfect glue joint for the top so it was hard to spot the centre line.
And I didn't put enough glue so I wasn't able to get uniform squeeze out. This may also be due to lack of clamps.
http://i23.photobucket.com/albums/b3...pscfqjtcfn.png
The body in this weird contraption.
I left it clamped and to dry for another 24hours and then proceeded to route the top flush with the body.
http://i23.photobucket.com/albums/b3...psoehzidyx.png
Fortunately, I left enough excess wood because the bottom end of the top moved during the gluing process. I drilled holes around the excess wood later on to help with routing.
And the final result
http://i23.photobucket.com/albums/b3...pspmpwr5mu.jpg
-
Nice tutorial Simon and good work around.
-
excellent tutorial Simon, great results from the limited tools/machinery you have, glad you got the 3 plugger safety boots in one of the photos hahah
-
Looks fantastic! You'll need to wear some socks with the 3 plugger safety boots now the weathers cooling down a bit
Sent from my SM-T700 using Tapatalk
-
Haha yes socks with sandals! Now that's fashion!
-
Before I started routing the cavities, I drilled the neck screw holes. I drew a centre line on the neck plate and aligned it, positioned it and marked the holes out.
http://i23.photobucket.com/albums/b3...psvwnn1c3p.png
Then drilled 4 clean holes.
http://i23.photobucket.com/albums/b3...pshybxz78v.png
Next, I used my template to mark out the neck pocket, pickup and tremolo cavities.
http://i23.photobucket.com/albums/b3...psvthbyuzg.png
And drilled out a bunch of relief holes.
http://i23.photobucket.com/albums/b3...psluajldtt.png
-
For the neck pocket, I had to route to 14mm deep. I applied 3 layers of masking tape so that the neck will have a tight fit.
http://i23.photobucket.com/albums/b3...pswzmrkanu.png
I later on put some shims underneath the template and routed with the longer bit because I couldn't get low enough with the shorter bit, and the longer bit was too long for it.
And I managed to get a perfect, tight fit.
http://i23.photobucket.com/albums/b3...psph3f6wba.png
Fortunately the neck is also aligned with the centre line of the body.
Ideally, the neck pocket should be so tight that you can pick the guitar up by its neck without any screws. Success!
http://i23.photobucket.com/albums/b3...psw6adaisk.png
With a tight neck pocket, you supposedly get as much contact and hence more sustain and tone.
-
Then it was time for the pickups. I routed to 18mm deep but got 19mm in the end. Close enough!
http://i23.photobucket.com/albums/b3...pssuinjz8o.png
I'll be going for direct mount pickups so it doesn't hurt to get a little deeper. I can always shim it up with foam and springs.
As for the tremolo cavity, I routed as far as I could with the long 1/2" bit.
http://i23.photobucket.com/albums/b3...psnhxhk9pj.png
Then flipped the body over to finish up with the flush trim bit.
http://i23.photobucket.com/albums/b3...psc6cydvmd.png
-
Once the tremolo cavity is done, I follow a printed blueprint and measured out the spring cavity. I then used scrap MDFs with straight edges to form rectangles.
http://i23.photobucket.com/albums/b3...psf9prf53o.png
This is a quick and easy way to create templates without having to make it.
http://i23.photobucket.com/albums/b3...pskvddeixq.png
http://i23.photobucket.com/albums/b3...psnvokwx45.png
