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Thread: Andy40's 5E3 Scratch Build

  1. #1
    Overlord of Music Andy40's Avatar
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    Andy40's 5E3 Scratch Build

    The Cabinet
    Here are the plans that I used:- http://thebluesalligators.narod.ru/o..._CABINET_3.pdf

    I used premium pine from Bunnings for the cabinet and 7mm ply for the Speaker Baffle and Upper and Lower Panels.

    Chassis, Tubes and Electrical Parts

    All sourced from Evatco. I was impressed with the quality of the parts.

    Speaker

    WGS G12Q 12" https://thespeakerfactory.com.au/col...-g12q-20-watts

    Guide
    I have found that the stewmac guide is a bit better than the Mojotone guilde

    Stewmac https://www.stewmac.com/Pickups_and_...W_Amp_Kit.html
    Mojotone https://system.na3.netsuite.com/core...63000&gc=clear
    Last edited by Andy40; 16-04-2020 at 12:53 PM.
    Build #1 - ST-1 - Completed
    Build #2 - LP-1SS - Completed
    Build #3 - TLA-1R - Completed
    Build #4 - SGD-612 - Completed
    Build #5 - ES-1G - Completed
    Build #6 - STA-1HT | Completed
    Build #7 - ST1JR - Completed
    Current Build #8 - JBA-4
    Build #9 - Semi-scratch build Tele x 2 - Completed
    Current Build #10 - PRS-1H
    Current Build #11 - AGJR-1 - Completed
    Current Build #12 - ATL-1SB
    Current Build #13 - GST-1
    Current Build #14 - FBM-1

  2. Liked by: jugglindan

  3. #2
    Mentor jugglindan's Avatar
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    Fetch the popcorn!

  4. #3
    Overlord of Music Andy40's Avatar
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    The woodpile then cut to size with my table saw.

    Sent from my Pixel 3 using Tapatalk
    Build #1 - ST-1 - Completed
    Build #2 - LP-1SS - Completed
    Build #3 - TLA-1R - Completed
    Build #4 - SGD-612 - Completed
    Build #5 - ES-1G - Completed
    Build #6 - STA-1HT | Completed
    Build #7 - ST1JR - Completed
    Current Build #8 - JBA-4
    Build #9 - Semi-scratch build Tele x 2 - Completed
    Current Build #10 - PRS-1H
    Current Build #11 - AGJR-1 - Completed
    Current Build #12 - ATL-1SB
    Current Build #13 - GST-1
    Current Build #14 - FBM-1

  5. #4
    Overlord of Music Andy40's Avatar
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    For the finger joints I made this jig for my router. There are plenty of YouTube videos on how to use one

    Sent from my Pixel 3 using Tapatalk
    Build #1 - ST-1 - Completed
    Build #2 - LP-1SS - Completed
    Build #3 - TLA-1R - Completed
    Build #4 - SGD-612 - Completed
    Build #5 - ES-1G - Completed
    Build #6 - STA-1HT | Completed
    Build #7 - ST1JR - Completed
    Current Build #8 - JBA-4
    Build #9 - Semi-scratch build Tele x 2 - Completed
    Current Build #10 - PRS-1H
    Current Build #11 - AGJR-1 - Completed
    Current Build #12 - ATL-1SB
    Current Build #13 - GST-1
    Current Build #14 - FBM-1

  6. #5
    Overlord of Music Andy40's Avatar
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    Test fit. Snug as a bug.

    Sent from my Pixel 3 using Tapatalk
    Build #1 - ST-1 - Completed
    Build #2 - LP-1SS - Completed
    Build #3 - TLA-1R - Completed
    Build #4 - SGD-612 - Completed
    Build #5 - ES-1G - Completed
    Build #6 - STA-1HT | Completed
    Build #7 - ST1JR - Completed
    Current Build #8 - JBA-4
    Build #9 - Semi-scratch build Tele x 2 - Completed
    Current Build #10 - PRS-1H
    Current Build #11 - AGJR-1 - Completed
    Current Build #12 - ATL-1SB
    Current Build #13 - GST-1
    Current Build #14 - FBM-1

  7. #6
    Overlord of Music Andy40's Avatar
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    A bit rough but not bad.

    Sent from my Pixel 3 using Tapatalk
    Build #1 - ST-1 - Completed
    Build #2 - LP-1SS - Completed
    Build #3 - TLA-1R - Completed
    Build #4 - SGD-612 - Completed
    Build #5 - ES-1G - Completed
    Build #6 - STA-1HT | Completed
    Build #7 - ST1JR - Completed
    Current Build #8 - JBA-4
    Build #9 - Semi-scratch build Tele x 2 - Completed
    Current Build #10 - PRS-1H
    Current Build #11 - AGJR-1 - Completed
    Current Build #12 - ATL-1SB
    Current Build #13 - GST-1
    Current Build #14 - FBM-1

  8. #7
    Overlord of Music Andy40's Avatar
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    I used the router table method to cut the baffle. (Note this is the tweed champ baffle I made but the method was the same). The 5e3 is here sprayed in black.

    Sent from my Pixel 3 using Tapatalk
    Build #1 - ST-1 - Completed
    Build #2 - LP-1SS - Completed
    Build #3 - TLA-1R - Completed
    Build #4 - SGD-612 - Completed
    Build #5 - ES-1G - Completed
    Build #6 - STA-1HT | Completed
    Build #7 - ST1JR - Completed
    Current Build #8 - JBA-4
    Build #9 - Semi-scratch build Tele x 2 - Completed
    Current Build #10 - PRS-1H
    Current Build #11 - AGJR-1 - Completed
    Current Build #12 - ATL-1SB
    Current Build #13 - GST-1
    Current Build #14 - FBM-1

  9. #8
    Overlord of Music Andy40's Avatar
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    Okay didn't get some photos of a few steps here but in summary
    Glued and clamped cabinet
    Used my mates belt sander to sand down the cab face to 86 deg. (In hindsight I would have cut the angles on the side pieces before glueing)
    Used a straight router bit to cut the seat for front panels. Then glued in place.
    Used a 1/2 inch rounded router but to rout all edges.
    Timbermated all joins in the cabinet then sanded
    Sanding sealer then sanded.

    Sent from my Pixel 3 using Tapatalk
    Build #1 - ST-1 - Completed
    Build #2 - LP-1SS - Completed
    Build #3 - TLA-1R - Completed
    Build #4 - SGD-612 - Completed
    Build #5 - ES-1G - Completed
    Build #6 - STA-1HT | Completed
    Build #7 - ST1JR - Completed
    Current Build #8 - JBA-4
    Build #9 - Semi-scratch build Tele x 2 - Completed
    Current Build #10 - PRS-1H
    Current Build #11 - AGJR-1 - Completed
    Current Build #12 - ATL-1SB
    Current Build #13 - GST-1
    Current Build #14 - FBM-1

  10. #9
    Overlord of Music Andy40's Avatar
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    This is where I am currently up to on the cab

    Sent from my Pixel 3 using Tapatalk
    Build #1 - ST-1 - Completed
    Build #2 - LP-1SS - Completed
    Build #3 - TLA-1R - Completed
    Build #4 - SGD-612 - Completed
    Build #5 - ES-1G - Completed
    Build #6 - STA-1HT | Completed
    Build #7 - ST1JR - Completed
    Current Build #8 - JBA-4
    Build #9 - Semi-scratch build Tele x 2 - Completed
    Current Build #10 - PRS-1H
    Current Build #11 - AGJR-1 - Completed
    Current Build #12 - ATL-1SB
    Current Build #13 - GST-1
    Current Build #14 - FBM-1

  11. #10
    Mentor jugglindan's Avatar
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    Looking good! I think I just drooled a little...

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