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Thread: Tutorial : Inlays and Inlay Tools

  1. #41
    Moderator Gavin1393's Avatar
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    Stan you are correct, but breathing particals of any sort long term is bad for you and your advice to use breathing protection is spot on......you just have to figure out how to stop the lens from fogging up!
    http://www.buildyourownguitar.com.au/forum/image.php?type=sigpic&userid=1258&dateline=1443806  448Gavmeister

  2. #42
    Moderator Gavin1393's Avatar
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    Quote Originally Posted by wokkaboy View Post
    cheers Gav for clearing that up. Good advice.
    Only 9 posts to hit the 3000 posts Gav !
    Only six more posts now to the big 3000! Woo hoo!
    http://www.buildyourownguitar.com.au/forum/image.php?type=sigpic&userid=1258&dateline=1443806  448Gavmeister

  3. #43
    Member Tweaky's Avatar
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    Quote Originally Posted by Gavin1393 View Post
    I have an Excalibur (General International) . There is a great review here on it that shows how great it is.

    https://www.youtube.com/watch?v=Oxz3b_LHlkY
    Just looking at the spec;s....It might be one of the best, and I could probably see it as such.

    Biggest Problem is, it would take up too much space.....and I doubt the several thousand $ expended would be justified ....So I'll opt for getting a hand scroll saw.....let the result be with the Gods.

  4. #44
    Moderator Gavin1393's Avatar
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    Quote Originally Posted by Tweaky View Post

    Biggest Problem is, it would take up too much space.....and I doubt the several thousand $ expended would be justified ....
    One for $845 in Vic...

    http://www.machines4u.com.au/view/ad...l-Saw-/189583/
    http://www.buildyourownguitar.com.au/forum/image.php?type=sigpic&userid=1258&dateline=1443806  448Gavmeister

  5. #45
    Moderator dingobass's Avatar
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    Stan is right about dust, but shell dust is quite inert and non toxic as such.. Its only calcium afterall..
    I just use a simple paper dust mask if I cant be bothered to set up the dust extractor.
    Been cutting shell for years and I am still alive

    There is always a workaround for glitches, mistakes and other Guitar building gremlins.....

  6. #46
    Mentor jarrod's Avatar
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    Talking

    Only just though lol.....

  7. #47
    Member Tweaky's Avatar
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    Quote Originally Posted by Gavin1393 View Post
    So tempting...I'd need to ask the owner on shipping cost to Sydney.

    I have already ordered a Jewellers saw and heaps of blades, plus some different Shell from the link given in this thread earlier.
    I also went to Hobbyco today and bought 2 relatively small sheets of Brass, and one of Copper.

    Since I have a dremel already, I intend to use it to test possible engraving, then further chemical treatment of those engraved pieces.
    Since figured Maple veneer has been problematic in sourcing at a reasonable cost for it's intended purpose [ Testing various Stains and finishes] while at Hobbyco I also bought 2 X 1m sheets of Basswood around 3mm thick....It will have to suffice for the testing.

    A few years back I bought a book by Robert Hughes and Michael Rowe, titled - the Colouring, Bronzing , and Patination of Metals.
    http://www.amazon.com/The-Colouring-.../dp/0823007626

    It's amazing the various effects that can be easily done on both Brass and Copper if you know what to use, and the technique used, which this book gives the largest, and most comprehensive recipes available....with pictures of the effect.

    It's a LOT cheaper now than when I bought it [I think I paid around AUS $160 for it ] there must have been a reprint...recommended reading if you are thinking of Metal inlay anyway.

  8. #48
    Member Tweaky's Avatar
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    OK, I received my assorted shell pieces from the Australian MOP supplies [Both White & Gold MOP, Green lipped and RED Abalone ]
    A few questions.

    Firstly, the shell you get from these people is not polished to a finished state.
    What would be the first grade of sandpaper you would use to start polishing ?

    Reason I ask is that I have bought a full set of Micro Mesh polishing papers [1500/1800/2400/3200/3600/4000/6000/8000/12000 ] and I tried this sanding regime on one of each type of shell, the white MOP came out fine, all the others have what I would call Radial striations , which I'm not sure are features of the shell itself [therefore they will not be able to be removed] or, if they are circular saw marks from cutting the pieces [ so they could possibly be polished out if I started at a lower cut of sandpaper ]

    Apart from these radial marks, the shell comes to a mirror finish very quickly with a brief rub of each grade of sanding

    My other question is to those that have the most practical experience, would you cut first and polish second, or visa versa?

  9. #49
    Moderator dingobass's Avatar
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    Start your polishing with 800 wet and dry then work your way up to 2500 W/D.
    Then break out the micro pads
    Personally, I choose the best face then sand the other face flat on 240 grit sandpaper.
    Then I cut shape, clean the edges then install.
    Next up flatten off and begin to polish

    There is always a workaround for glitches, mistakes and other Guitar building gremlins.....

  10. #50
    Member Tweaky's Avatar
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    I tried your recommended starting grade sanding.
    Depending of Shell type, it worked well starting at 600-800....some still showed circler saw cuts, at 1200 grit, so I went back to a lower grit.
    I'm now thinking 220 for RED abalone is the needed base sanding grit....320 for Green lipped Abalone...at least as it is supplied buy the MOP company.

    White MOP only needs a 400 starting grit point if that,.....GOLD MOP on the other hand, because of the way it is cut, needs a Coarser starting grade [220 ], unless you get it right at the lower grits, especially with Gold MOP, it's a waste of time....as you will have portions of the shell unpolished with cavities/holes.
    From the short time I've been doing this, look at each individual shell piece under a magnifying glass, look for pits in the shell....you won't be able to level these, so consider these pieces [or portions of the shell] pretty much useless.

    I've been trying all combos, with the different shells and sanding regimes.

    A regime of 15 grades of sanding seems the give the best result.

    Only problem is my Fingers Bleeding ....possible Technique change needed
    Any tips?
    I've been using Sanding block/sanding paper ...then using finger pressure trying to sand the shell downwards against it ] I have rubbed certain points of 3 of my fingers, plus the thumb bare to point of bleeding
    Last edited by Tweaky; 13-12-2015 at 12:27 PM.

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