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Thread: Build #1: DTL-1 (American Ash body)

  1. #21
    Overlord of Music McCreed's Avatar
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    Quote Originally Posted by craig747400 View Post
    Great idea to know, but this kit has the body holes predrilled.
    robsmith is talking about using the predrilled holes in the body to mark out and drill the holes required in the heel of the neck.
    TTBOMK none of the kits come with holes in the heel predrilled. He also reiterates what I posted about appropriately enlarging the mounting holes in the body to allow the screws to pass through without resistance.
    Making the world a better place; one guitar at a time...

  2. #22
    Member craig747400's Avatar
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    Quote Originally Posted by McCreed View Post
    robsmith is talking about using the predrilled holes in the body to mark out and drill the holes required in the heel of the neck.
    TTBOMK none of the kits come with holes in the heel predrilled. He also reiterates what I posted about appropriately enlarging the mounting holes in the body to allow the screws to pass through without resistance.
    Picture tells a thousand words.


  3. #23
    Overlord of Music McCreed's Avatar
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    Sorry, I stand corrected. That's the first time I've seen that.
    Hopefully they've been drilled correctly.
    Making the world a better place; one guitar at a time...

  4. #24
    McCreed - You're not the only one that hopes those holes are in the right place. I've heard first hand the mutterings from someone who found that kit drilled holes were neither the right distance from the nut, nor on the right spacing for the pre-drilled holes in the body, and were also clearance diameter for the screws. You can imagine the utterances and the amount of work needed to resolve the problems - basically carefully enlarge the neck holes, plug them with hardwood dowels then drill them in the right places. I only got involved in the job because I have a small pillar drill which was essential for this job.
    (nb.This was not a PBG kit, but from a no brand source on the internet, which "vanished" as soon as questions were asked....)

  5. #25
    Member jonwhitear's Avatar
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    Quote Originally Posted by McCreed View Post
    Hopefully they've been drilled correctly.
    Agreed, though I'd be surprised if they are. I find that necks usually need the corners of the heel rounded off to make them seat in the pocket nicely. If that's the case here, then even if the neck holes were drilled to match the body, they'll end up in the wrong place.

    It's not such a big deal to drill and dowel the holes in the body - I tend to do it as a matter of course so that I can get better alignment, and make sure that the neck plate is square. I haven't had to do this for the neck, as none of my necks have come pre-drilled.

  6. #26
    Overlord of Music McCreed's Avatar
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    Quote Originally Posted by jonwhitear View Post
    Agreed, though I'd be surprised if they are. I find that necks usually need the corners of the heel rounded off to make them seat in the pocket nicely. If that's the case here, then even if the neck holes were drilled to match the body, they'll end up in the wrong place.

    It's not such a big deal to drill and dowel the holes in the body - I tend to do it as a matter of course so that I can get better alignment, and make sure that the neck plate is square. I haven't had to do this for the neck, as none of my necks have come pre-drilled.
    I have done the plug & redrill with neck heels, and it's not any more work or difficulty than doing the body holes. However a drill press makes that sort of job easier (which I'm fortunate to have).
    Making the world a better place; one guitar at a time...

  7. #27
    Member craig747400's Avatar
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    Supplies have arrived whilst I was in London town. Still awaiting my ferrules.



    50th birthday gift.



    Cat loved the gift box.



    PS: her name is Polly, because she is the colour of Polly Waffle, chocolate, marshmallow and wafer.
    Last edited by craig747400; 09-03-2022 at 07:56 PM.

  8. #28
    Member craig747400's Avatar
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    I measured my JV Strat, to get the scale length/saddle positions as a reference. Confirmed: low E = 652mm, high E = 648mm.



  9. #29
    Member craig747400's Avatar
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    Note to self: the saddle screws of the aftermarket items, were significantly shorter than the screws in the kit’s bridge, so they are not a direct swap. The screws are the same thread, so I swapped the kit’s screws into the new brass saddles. The wrong length screws would muck-up the intonation if they were swapped later on.


  10. #30
    Member craig747400's Avatar
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    Installed the neck. At first, it did not sit flush in the neck pocket. Luckily for me, the factory holes were drilled ok, but I had to apply a bit of pressure to the neck (holding it in place) as my Dad screwed it in for me. With the neck lined up, I can be happy to find the bridge position.



    Finding the bridge position.

    I installed the high and low E string tuners. Then screwed a small screw into the strap pin’s position at the base of the body. Using upholstery thread (thin, but strong enough to hold some tension), I set up a jig-like arrangement to move the bridge around til I found the correct spot. Passing the thread across the nut, over the saddles, through the string holes to the base of the body and back up to the tuner again. Edit: strong fishing line would probably work, too.


    Last edited by craig747400; 09-03-2022 at 07:32 PM.

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