Rough cutting 2mm clear acrylic to shape (coping saw again). I need the template to be on the back of the pickguard plastic to enable one of the later steps, so I do that from the start. The risk is that if you're not careful you can scratch your nice new soon to be pickguard face before you've even cut it to shape and taken the wrapping off.
Carefully routing to shape, lots of light passes working my way up to the template's edge. Pickguard is face down with the template on the back.
Drilling and counter-sinking holes for pickguard screws (template is still on the back).
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