Andy try lifting the pickguard a bit and see if the volume works. Unscrew the pickguard. If you think the switch is bottoming out on the shielding then get a screwdriver and rip out a section you think the switch is touching.
What wiring diagram did you use if you could please post it here
Current Builds and status
scratch end grain pine tele - first clear coat on !
JBA-4 - assembled - final tweaks
Telemonster double scale tele - finish tobacco burst on body and sand neck
Completed builds
scratch oak.rose gum Jazzmaster - assembled needs setup
MK-2 Mosrite - assembled - play in
Ash tele with Baritone neck - neck pup wiring tweaks and play in
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