Hi (is it Andrew?)
been a while since you posted.
The man that cuts cool pickguards is Pablopepper on the forum.
He should see this post and cut you one.
It would be very difficult to cut one with a dremel and router and you would need the right cutting bits with a pattern following bearing.
If he doesn't reply send him a PM on the forum
Otherwise there are plenty of online stores that sell a heap of different colour pickguards but a HSS with humbucker in the neck would be a bit rare
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