Appreciate the optimism Ben, let's hope this update lives up to it.
Followed Weirdbits' excellent tutorial on making templates and pickguards and made a new 'guard and truss rod cover out of 2mm clear acrylic. Stock 'guard placed on top of my revised version.
Click image for larger version. 

Name:	rc 40.jpg 
Views:	123 
Size:	22.8 KB 
ID:	3055
and the new acrylic one
Click image for larger version. 

Name:	rc 41.jpg 
Views:	139 
Size:	29.2 KB 
ID:	3056
Painted the back of the new 'guard with what I had left of the dyes and it's alright but not what I had hoped for. It was fun trying to do the burst in reverse - dark green then white- without being able to see how the burst is working as you are going along.
Mock up with new 'guard
Click image for larger version. 

Name:	rc 44.jpg 
Views:	259 
Size:	34.3 KB 
ID:	3057
Also, Mauro's natural finish RC-4 is really good!


Grant