Originally Posted by
Simon Barden
If you have a multimeter, I’d measure the pot resistances (across the two outer tabs) and pick the two with the highest resistances to be the volume pots. The higher the value, the brighter/clearer the pickup tone will be. The best sounding 50s bursts (or so the experts say) tend to have pots with values in the 520-530k region. Standard pot resistance tolerance is normally +/- 10%, so can range from 450k to 550k. In reality most pots are closer to the nominal value, but even so, you’ll probably notice a difference between a 490k pot and a 510k one. That’s why some people (like Bare Knuckle) offer 550k pots, so that the resistance will fall on the high side of 500k. Some ‘bursts pot have measured at 600k, so 550k should cover all the vintage range of values. (My own experience of the BK 550k pots on the one guitar I fitted them to is that the shafts rattle a lot more than normal, very noticeable on a hollow body guitar, and I’ll be replacing them soon).
Really powerful pickups with lots of inductance will normally sound quite dull if played clean, and these can benefit from using 1Meg pots, which will help to keep what treble there is. There’s not much point going above 1Meg as the gains in treble lie on an exponential curve, and 1Meg is very close to the limit line.
As I work on a lot of guitars I have a collection of pots ready for use and I’ve taken to measuring them all and writing the values on the side with a Sharpie, so I can use the highest value ones for volume pots.